PRODUCTION LINES

As Turkey's only integrated special steel producer, with a strong production infrastructure consisting of steel plant, metallurgy, rolling mills, and heat treatment facilities.

Steelmaking (EAF)
Steelmaking (EAF)
01

Steelmaking (EAF)

Melting scrap steel in Electric Arc Furnace and producing liquid steel. Controlled melting at 1600°C.

  • Electric Arc Furnace (EAF) – 15 tons
  • Ladle Furnace (LF) – 15 tons
  • Vacuum Degassing (VD) Unit
  • Computer-controlled process management
  • VODC – Vacuum deoxidation and carbon adjustment unit
02

Continuous Casting

Converting liquid steel into billets and blooms on the continuous casting line. Homogeneous internal structure guaranteed.

  • Casting in billet and bloom formats
  • Homogeneous internal structure and low segregation
  • Automatic mold level control
  • Electromagnetic stirring system
Continuous Casting
Continuous Casting
Hot Rolling
Hot Rolling
03

Hot Rolling

Passing billets through rolling mills at high temperature to form bars, profiles and flats.

  • Bar, profile and flat production
  • High-temperature forming
  • Automatic dimension control system
  • Wide product range
04

Forging Press

Shaping steel hot or cold with hydraulic presses. Production capacity up to 200-1000mm diameter.

  • 1700-ton press capacity
  • Production in 200–1000 mm diameter range
  • Hot and cold forging operations
  • High-strength part production
Forging Press
Forging Press
Cold Drawing
Cold Drawing
05

Cold Drawing

Drawing hot rolled bars through dies for precise tolerances and bright surface finish.

  • Precision tolerance production
  • Bright surface quality
  • Automatic drawing lines
  • Production capacity in wide diameter range
06

Peeling & Grinding

Removing surface defects by turning or grinding. Production in h7-h11 tolerance classes.

  • Production in h7-h11 tolerance classes
  • High surface quality
  • Automatic surface measurement system
  • Online quality control
Peeling & Grinding
Peeling & Grinding
Heat Treatment
Heat Treatment
07

Heat Treatment

Annealing, quenching & tempering, normalizing and case hardening. Optimizing mechanical properties.

  • Annealing, quenching & tempering, normalizing and case hardening
  • Temperature control up to 1200°C
  • Oil and polymer bath cooling systems
  • Fully automatic furnace control
08

CNC Machining

Precision cutting, turning and milling on computer-controlled machines. ±0.01mm tolerance.

  • Machining with ±0.01mm precision
  • CNC turning and milling
  • Automatic tool changing systems
  • Production capacity for complex geometries
CNC Machining
CNC Machining
Quality Control & Testing
Quality Control & Testing
09

Quality Control & Testing

Ultrasonic testing, hardness measurement, spectrometer analysis and dimensional control. 100% inspection.

  • Ultrasonic inspection
  • Hardness measurement and spectrometer analysis
  • Dimensional and surface control
  • 100% inspection guarantee
10

Packaging & Logistics

Jute wrapping, steel strapping. Delivery by container, truck and vessel.

  • Jute wrapping and steel strapping
  • Delivery by container, truck and vessel
  • Marking and traceability system
  • International logistics network
Packaging & Logistics
Packaging & Logistics
Ferroalloy Production (SAF)
Ferroalloy Production (SAF)
11

Ferroalloy Production (SAF)

Ferrochrome, ferromanganese and ferrosilicon production in Submerged Arc Furnace. Carbothermic reduction at 1350–1750°C.

  • Submerged Arc Furnace (SAF) – 15–100+ MVA
  • Alloy extraction from ore via carbothermic reduction
  • Continuous tapping operation
  • Energy consumption: 3,000–5,000 kWh/ton
12

Pig Iron Production

Steel pig iron, hematite pig iron and nodular pig iron production in blast furnace and cupola. Each type produced to different purity targets.

  • Steel Pig Iron — low P and S, EAF charge material
  • Hematite Pig — 3.5–4.5% C, for grey iron casting
  • Nodular Pig — max 0.05% Mn, max 0.015% S
  • Standard ingot: 10–12 kg notch-free
Pig Iron Production
Pig Iron Production
Casting Process (Sand/Die)
Casting Process (Sand/Die)
13

Casting Process (Sand/Die)

Sand molding with AFS 30–70 silica sand, FeSiMg nodularization and inoculation. Ductile and grey cast iron production process.

  • FeSiMg Sandwich nodularization method
  • Ca/Ba/Sr-based inoculants for nodule control
  • Induction furnace: 1480–1520°C melting
  • Target nodularity: ≥80% (EN 1563)
14

Shot Blasting

Sa 2.5 surface preparation with steel shot (S110–S780). Pre-coating cleaning of castings, structures and pipe surfaces.

  • ISO 8501-1 Sa 2.5 cleanliness grade
  • Steel shot: S110 (0.3mm) – S780 (2.0mm)
  • Surface profile: Rz 25–100 µm
  • Shot hardness: 40–51 HRC
Shot Blasting
Shot Blasting
Foundry QC & NDT
Foundry QC & NDT
15

Foundry QC & NDT

Spectrometer, microstructure, mechanical testing and NDT (UT, RT, MT, PT). Nodularity ≥80%, ASTM E2567-16 standard.

  • OES spectrometer — ppm-level analysis
  • ASTM E2567 nodularity measurement
  • UT, RT, MT, PT — full NDT capability
  • Tensile, hardness and Charpy impact tests